RDC + FLATBED DIE CUTTING MACHINE
High-Speed Rotary Die Cutting Combined with Precision Flatbed Cutting for Maximum Converting Flexibility
PRODUCT OVERVIEW
The Integrated RDC + Flatbed Die Cutting Machine combines the high-speed efficiency of rotary die cutting with the precision and versatility of flatbed die cutting in a single converting platform.
Rotary die cutting is ideal for continuous roll-to-roll production, while flatbed die cutting provides higher cutting force and flexibility for complex shapes or thicker materials.
By integrating both technologies into one system, manufacturers can achieve greater productivity, improved product quality, and enhanced production flexibility.
KEY ADVANTAGES
- Combines Speed and Precision in One System
- Suitable for Complex Multilayer Materials
- Increased Process Flexibility
- Multi‑Layer Lamination and Die Cutting for Thick and Hard Materials
- Improved Production Efficiency
ROTARY VS FLATBED COMPARISON
| FEATURE | ROTARY DIE CUTTING | FLATBED DIE CUTTING |
|---|---|---|
| Material Thickness | Thin to mediumFoams, films, tapes, labels | Medium to thickFoam, gaskets, rubber, cardboard |
| Tooling Cost | Higher initial costPrecision cylindrical die roller required | Lower initial costFlat steel rule die, easier to make |
| Tooling Lead Time | Weeks | DaysBetter for prototyping & short runs |
| Kiss Cutting | ExcellentPrecise, consistent depth control at high speed | Possible but less consistentDepth control more difficult to maintain |
| Production Speed | Very highContinuous roll-to-roll, up to 250+ pcs/min | MediumIntermittent press cycle |
| Cutting Accuracy | Very highConsistent register, minimal variation | HighSlight variation possible between strokes |
| Material Waste | LowEfficient nesting, continuous feed | MediumSheet-based feeding creates more offcuts |
| Setup Time | LongerDie changeover takes more time | ShorterFaster job changeover |
| Suitable for short runs | NoHigh tooling cost needs large volume to justify | YesLow setup cost suits prototypes & small batches |
| Complex shapes | GoodLimited by cylindrical die geometry | ExcellentHandles irregular, intricate shapes easily |
| Best For | High-speed roll-to-roll productionElectronics, medical, labels, tapes | Complex shapes & thicker materialsPackaging, gaskets, automotive parts |
WHY COMBINE ROTARY
AND FLATBED?
By integrating rotary die cutting and flatbed die cutting in one system, manufacturers can achieve both high-speed production and complex cutting capability. Rotary die cutting ensures high productivity for continuous roll-to-roll processing, while flatbed die cutting provides greater flexibility for complex geometries and thicker materials.
SYSTEM INTEGRATION
The integrated RDC + Flatbed system can be configured with various converting modules, including laminating units, vision inspection systems, robotic pick-and-place solutions, and automatic packaging modules.
TYPICAL APPLICATIONS
Foam Wound Dressings
Hydrocolloid Dressings
Medical Adhesive Patches
Diagnostic Test Strips
Electronic Insulation Components
Industrial Adhesive Materials
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
