Flat Mask Machine

Innovative design and better comfortability
Protecting you and your loved ones

Flat MaskS

  • Innovative design with spunbond elastic earloop
  • Better usability and feels more comfortable when hooked on ears
  • Improved protection with better skin contact on both sides
  • Easier and cleaner stacking for boxing

THE Machine

Our best-selling Rotary Die Cutting machine can be easily upgraded to become a high-speed disposable face mask machine with the addition of a customized face-mask folding and sealing station.

  • Fully automated production line with integrated mask body and earloop manufacturing
  • Can manufacture masks of different sizes by simply changing rotary dies (E.g. Adult or Child size)
  • Possible to emboss a logo on the mask itself
  • Compact design and saves up to 50% cleanroom floor space

Demo

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TECHNICAL SPECIFICATIONS
Mask Flat-type face mask with elastic spunbond earloop
# of Plies 3 Plies + Elastic Spunbond Earloop Layer
Mask Sizes Adult Type: 172 x 95mm    |    Child Type: 140 x 95mm
Raw Materials
(Rolls)
Layer Material Width Core ID OD
Outer Layer Leak-Proof Nonwoven 175mm 77mm 91mm 550mm
Middle LayerMeltblown Filter 175 77 91 450
Inner LayerSoft Nonwoven (Face Side) 195 77 91 550
EarloopElastic Spunbond Nonwoven 100 77 91 450
Nose ClipDeformable plastic or aluminium Wire 2.5 - 3 77 91 450
--- Low-adhesion process tape (20g) 200 77 91 450
Bonding Method Ultrasonic Welding (Qty: 3)
Folding Same-side triple folding (15mm)
Nose Clip Length 98 - 110mm
Production Speed 120 pcs/min
Precision Tolerence ±1mm
Roll Change Manual splicing or Customer's own automatic roll splicing machine
Rate Electricity Power: 39kW Current: 78A Voltage: 3-Phase 380V 50/60Hz
Compressed Air 0.4 - 0.6 Mpa
Machine Dimension L5200 x W1670 x H2470 mm
Packaging Dimension L5500 x W1720 x H2480 mm (Fumigated Wooden Box)
Machine Weight 5 Tons
Operating Console Sliding Design (Qty: 1)
Die Set Station Rotary Die Cutting Station (Qty: 7)
Folding Module Triple folding station (Qty: 1)
Bonding/Sealing Unit Ultrasonic Welding Device (Qty: 2)
Unwinding Method Air Shaft (Qty: 14)
Servomotor & Driver Delta Electronics    |    Inovance
PLC Omron

Mask Manufacturing Process

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